What should an inspector do when improper processing causes inspection difficulties?

When improper processing causes inspection difficulties, the most appropriate action is to consult with a supervisor. This step ensures that the issue is addressed properly and that any necessary corrective actions can be taken. A supervisor typically has the authority to make decisions on how to handle such situations, including whether the part needs to be reprocessed or if other solutions are more suitable.

While reprocessing the part may seem like a direct solution, it might not address the root cause of the misprocessing or could lead to further complications. Ignoring the issue would not be responsible, as it risks allowing defective parts to proceed through the inspection process. Documenting the failure is important but should be done in conjunction with seeking guidance from a supervisor to ensure that any systemic issues are corrected and that future occurrences are prevented. Thus, consulting with a supervisor is essential for maintaining quality assurance and operational excellence.